WIRE  DRAWING  PLANT  (Continuous  Plant)
(Binding Wire Plant)

(a) Wire Drawing Machine
(b) Control Panel Board 
(c) Wire Pointing Machine
(d) Butt Welding Machine

(e) Descaling Machine

(f)  Die Polishing Machine

(g) Wire Pay Off Stand

(h) Continuous Coiling Device (Dead Coiler)

(i)  Stripper / Spider

(j)  Wire Annealing Furnace

WIRE  DRAWING  MACHINES

FEATURES

• Main body with base, drawing drum and drawing die box of close grain cast iron.

• Water cooling arrangement provided inside the Drawing Drum and the Die Box.

• Phosphorous bronze gears with high carbon axle steel worms.

• Suitable for making Nail wire 8 mm or 6 mm input rods upto 2 mm.

• Also suitable for making Wire used to make Barbed Wire, Wire Mesh, etc.

• Wet / Slip type fine Wire Drawing Machines also available. Details available on request

• Suitable for Mild Steel, High Carbon Steel, Non Ferrous Metals.

OPERATION  DETAILS

• The wire rod to be drawn is pointed in the Wire Pointing Machine. This pointed wire is inserted through the die of the first Wire Drawing Machine and fastened to a locking device on the drum. The drum is then started, as the drum rotates, the wire fastened to the drum gets pulled and coiled around the drum. Since the wire getting pulled is passed through the die having a higher inlet diameter and lower outlet diameter, the drawn wire diameter gets reduced.

• The startling end of the drawn wire is released from the lock of the first drum and then it's passed trough the overhead loop and pulley provided. It is brought down and is inserted through the die of the second drum and drawn through this die for further reduction. Thus, the wire is drawn through all the wire drawing drums of the set in a continuous manner to get the required finished diameter of the wire.

• When the drum of the last wire drawing machine gets fully loaded with the drawn wire, the machine will be stopped to unload the finished material and then restarted. If one opts for the continuous coiling machine, then the drawing process will not have to be stopped for this purpose.

• When the bundle of the input rod finishes, the machine should be stopped. The end of this bundle is welded to the end of a new bundle rod using the butt welding machine. Then the process is to be continued.

• Also, in case of an accidental snapping of wire in between drums, the snapped ends are welded with the the help of the butt welding machine and the process is continued.

SPECIFICATION

CONTROL  PANEL  BOARD

FEATURES

SPECIFICATION

WIRE  POINTING  MACHINE

FEATURES

• This machine is suitable for pointing different types of material like Mild Steel, Aluminium, Copper, etc.

• The  pointing  rolls  are  made  of  EN-31  material  and  are  ground  finished.

• Rolls  are  driven  by  power  as  well  as  by  hand.

• The  machine  is  mounted  on  4  wheels, makes it mobile and useful to serve several drawing machines.

SPECIFICATION

BUTT  WELDING  MACHINE

FEATURES

• This  is  used  to weld  the  rod / wire.

• It is used when the  bundle of the input rod finishes, the machine should be stopped. The end of this bundle is welded to the end of a new bundle rod using the butt welding machine. Then the process is to be continued.

• Also, in case of an accidental snapping of wire in between drums, the snapped ends are welded with the the help of the butt welding machine and the process is continued.

SPECIFICATION

DESCALING MACHINE

FEATURES

• Suitable to fit with block of wire drawing machines to remove the scales from the inlet wire rods.

SPECIFICATION

DIE  POLISHING  MACHINE

FEATURES

• Supplied with  1 H.P.  Electric Motor.

SPECIFICATION

WIRE  PAY  OFF  STAND

FEATURES

• M.S.  Fabricated,  double  hand movable system Pay-Off Stand.

• Suitable to feed the wire rods to the first block of the Wire Drawing Machines.

SPECIFICATION

CONTINUOUS  COILING  DEVICE (Dead Coiler)

FEATURES

• To be fitted to the final block of continuous Wire Drawing Machine.

• Capable to unload the drawn wire from the continuous system wire drawing system without stopping the machine.

• Supplied with 20 H.P. Electric motor.

SPECIFICATION

STRIPPER  /  SPIDER

FEATURES

• Unloading stand for unloading drawn wires through overload electric hoist.

SPECIFICATION

WIRE  ANNEALING  FURNACE

FEATURES

• Pit type electrically heated Annealing Furnace.

• Available in capacity of 75 KW with production of 1.5 Tons (per change of 6 hour cycle).

• Also available in capacity 60 KW with production of 1.0 Tons (per change of 6 hour cycle).

• Temperature : 900° C with temperature indicator.

• Lining of high quality insulation bricks.

• Inner pot of stainless steel with outer shell M.S. fabricated.

• Supplied with a control panel.

SPECIFICATION